A paper converting company in Nigeria was supplying toilet paper to supermarkets and hotels. Demand was growing. The old semi-automatic line could not keep up. Labor costs were high. Quality was inconsistent.
They bought a complete YG toilet paper production line. It includes a rewinding machine, a cutting machine, and a packaging machine. One operator runs the entire line. Speed is 0-200 m/min.
Production increased by 200%. Labor dropped from 8 workers to 1 operator. Roll size and weight are consistent. Packaging is neat and professional. The line paid for itself in less than 12 months.
The plant manager said the YG toilet paper production line changed their business. They now produce more in one shift than they used to produce in three. They are expanding their factory and ordering a second line.
Customer Background and Purchase Decision
A paper converting company in Nigeria had been supplying toilet paper to local supermarkets and hotels for several years. Demand was growing. The business was doing well.
But the old semi-automatic line had problems:
- Could not keep up with orders. Production was slow. The company was turning away business.
- High labor costs. Eight workers were needed to run the line.
- Inconsistent quality. Roll sizes varied. Weight varied. Supermarkets complained.
- Poor packaging. The old packaging looked unprofessional. It did not sell well on shelves.
The plant manager started looking for a tissue paper production line that could solve all these problems. He searched online and found YG Machinery.
Challenges Faced By the Client
The old semi-automatic line had several limitations:
- Low output. It could not meet daily orders. The company was losing opportunities.
- High labor costs. Eight workers were needed. Wages were a major expense.
- Inconsistent quality. Roll sizes and weights varied. Some retail accounts were lost.
- Unprofessional packaging. The packaging looked cheap. It did not attract customers on supermarket shelves.
- Limited market. The company could only supply low-end markets. They could not compete with professionally packaged products.
The manager needed a tissue making machine that could solve all these problems. He needed a fully automatic solution.
Why the YG Toilet Paper Production Line Was the Right Choice？
The manager found YG Machinery. The complete tissue production line had several advantages:
- Fully automatic. From jumbo roll to packaged product. No manual handling.
- One operator. One person runs the entire line. Labor cost drops dramatically.
- High speed. 0-200 m/min. Meets high-volume orders.
- PLC control. Simple operation. Consistent quality.
- Automatic packaging. Neat, professional retail packaging.
- Proven reliability. YG machines are used in many countries.
The manager purchased a complete YG toilet paper production line. The line includes three machines working together:
- Rewinding machine – Winds paper onto cores at high speed. Automatic glue sealing.
- Cutting machine – Cuts long rolls into individual toilet paper rolls. 150 cuts per minute.
- Packaging machine – Bags and seals each roll. Neat, professional finish.
Results and Benefits
The new line was installed. The results were clear:
- 200% output increase. One shift now produces the same as three shifts before.
- 8 workers to 1 operator. Labor cost dropped by 87.5%.
- Consistent roll size and weight. Every roll is the same. No customer complaints.
- Neat and professional packaging. Improved retail appeal. Sales increased.
- Payback in less than 12 months. The line paid for itself quickly.
- Expanding factory. The company is adding more space.
- Ordering second line. The manager ordered another toilet paper production line from YG.
The plant manager said the line changed their business.
Customer Feedback
“The YG tissue production line changed our business. We now produce more in one shift than we used to produce in three. The machines run without problems. We are expanding our factory and ordering a second line.”
FAQ
Q: How fast is this toilet paper production line?
A: Rewinding speed is up to 200 m/min. Cutting speed is up to 150 cuts per minute.
Q: How many operators are needed?
A: One operator runs the entire line.
Q: What is the daily output?
A: The customer increased output by 200%. Daily output depends on the model and configuration.
Q: What raw material does it use?
A: Large jumbo paper rolls (parent rolls) up to 2100mm wide.
Q: Does it include packaging?
A: Yes. The line includes a fully automatic packaging machine.
Need a Toilet Paper Production Line for Your Business?
If you have the same problem as the Nigeria company, we can help. A complete toilet paper production line can increase output, reduce labor, and improve quality. One operator runs the entire line.
